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Electric Tractor Project Overview (Plan A)

    1967 David Brown 880 Selectamatic Can we make it an eTractor? Yes, we can (well, we will see 😃)  After completing other electric scooter projects (see Electric Joker ) I wanted to do something more challenging. Thought about converting a car, but there's way too many requirements to complete a road legal conversion. So, why not a tractor for use on our lifestyle block? Why did I choose a David Brown tractor for my Electric Tractor project? Mainly because I wanted a tractor that didn't rely on the petrol/diesel engine (ICE - internal combustion engine) to connect the front frame and wheels to the rest of the tractor. Looked around for a few potential options - Fergies and Fords were out, but David Browns seemed like a good option. Looking at the David Brown 880 my initial plan (Plan A) was:   The David Brown 880 picture below shows you the tractor and how the major engine and transmission components are laid out. And, the following gives an exploded view of thos

Blank canvas for starting the eTractor build

 

David Brown tractor being stripped as part of electric conversion project

 Time to get rid of that fossil fuel burner...

 To remove the engine first the tractor needs to be split at the clutch.


David Brown 880 tractor split for clutch & flywheel removal

You can see the clutch pressure plate within the flywheel housing in the above photo.

Removed the clutch and flywheel (damn, those were heavy - glad I decided on Plan B). Then removing quite a few bolts (and one that took me ages to find 😀) and the oil pump the engine could be hoisted out.

Engine hoisted after removal from David Brwon tractor


Clean up time and there we have our "blank canvas" - all the remaining bits of the tractor I will add the electrical bits to.

David Brown 880 tractor getting ready for electric conversion

 

So, those shafts sticking out of the transmission are where I need to attach the reduction timing belt pulleys that will be belt driven by the electric motors. 

 
David Brown tractor transmission & PTO shafts for electric motor drive

But, they'll need a bit of support.

Plan for bearings added to DB880 transmission & PTO shafts for electric conversion

 

The reduction timing belt pulleys will be splined and matched to the shafts like the old clutch plates shown below..

Plan to use clutch plate splines for connecting electric motors to transmission & PTO shafts

Only remaining issue I can see is that the flywheel housing won't allow me enough room to fit the motors, pulleys and belts inside it (as those shaft splines sit pretty much mid-way within the flywheel housing). So, I've now cut out the top of the flywheel housing.

David Brown flywheel housing cut for electric conversion project
 
This will allow the two electric motors to be mounted just above the flywheel housing (one probably facing backwards and one forward) with their belts running down through this cut-out to the pulleys on the transmission and PTO shafts..

Bolted the front and rear back together (flywheel housing bolted back to the clutch housing). Might need to add some structural bracing to the cut flywheel housing and sump frame, but I think my 'blank canvas' is ready to go.

 

David Brown 'blank canvas' tractor now ready for start on electric conversion

David Brown tractor ready for start on electric conversion        David Brown 880 tractor now ready for start on electric conversion


Bunch of parts on order - pillow block bearings, timing pulleys and belts, motors and controllers, batteries (cheap deep cycle lead acid ones for testing), etc. So, no action for a little while, but plenty of tidying up work to do in the meantime... see you next post.


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